4 steps to start for a more sustainable future
Time based maintenance
-
Unnecessary consumption of maintenance materials due to fixed schedule
-
Critical maintenance is missed in the event of unplanned overproduction, which leads to a breakdown
-
Staff are not utalized in the best way
High maintenace cost
Condition based maintenace
-
Maintenance is only done when and where it is needed. Calculated by e.g. operating time and measured health
-
Better planning
-
Maximizes the life of spare parts
Large savings
Time based or Condition based maintenance
Manual or Automatic checklist inspection
Manuell checklist inspection
-
Increased risk of errors in each joint due to human factor and stress
-
Not detailed
-
Risk of delay due to more urgent measures
-
Occupies valuable human resources
Not reliable solution
Automatic checklist inspection
-
Real time and always reported
-
More accurate and detailed
-
Enables continuous and automatic improvements
Increased insights
Unknown status of machine health
-
Unplanned stops with long stops
-
Breakdowns in critical production
Stora risker i produktion
Predictive maintenace
-
Detect anomalies
-
Minimizes stops and enable to pre-order spare parts. Provides short planned stops
-
Easier trouble shooting
-
Add temperature and vibration measurement for better prediction
Avoid breakdowns
Predictive maintenance
To not know the reality
-
Are resources used in most optimised way?
Do not know the real efficiency or what gains that
can be made
Overall Equipment Effectiveness
-
KPI based on analytics
-
Continuous quality measurement
-
Real-time data with availability and machine utilization
-
Detailed troubleshooting information
-
Eliminates unnecessary energy use
-
Enables better planning
Increased production & customer satisfaction